PC071+PMRV090 Two-Stage Helical-Worm Gearbox | Combined High-Ratio Reducer | 176-293.8:1
PC071+PMRV090 | Helical-Worm Two-Stage Combined Reducer
The PC071+PMRV090 helical-worm combined gearbox integrates a PC071 helical pre-stage with a PMRV090 worm final stage in a single compact drive unit | achieving higher reduction ratios than a single worm stage while maintaining superior efficiency over a two-worm configuration. Offers ratios from 176 to 293.8:1 and output torques up to 363 Nm, engineered for high-load slow-speed industrial drives in packaging, timber processing, and heavy material handling.
The PC071+PMRV090 combines a helical gear pre-stage with a precision worm stage for high-efficiency, high-ratio power transmission.
📈 Product Overview | PC071+PMRV090
The PC071+PMRV090 helical-worm combined gearbox (also: two-stage helical-worm reducer, PC-PMRV combination gearbox, high-ratio gear motor) achieves ratios that are impractical in a single worm stage, while maintaining the compact right-angle output and self-locking behaviour of the worm final stage.
The helical input stage operates at higher efficiency than a worm stage, so the majority of power loss occurs only in the worm stage. This makes PC071+PMRV090 ideal for applications requiring both high reduction ratios and energy efficiency | particularly in applications with long daily operating hours.
Learn about our engineering capabilities and global service network.
📋 Technical Specifications
| Parameter | Value |
|---|---|
| Pre-Stage Module | PC071 |
| Worm Stage | PMRV090 |
| Combined Ratio Range | 176-293.8 |
| Max Output Torque | ~363 Nm |
| Housing Material | Die-Cast Aluminium (both stages) |
| Lubrication (PC stage) | Synthetic ISO VG32 / CKC150 |
| Lubrication (PMRV stage) | Synthetic ISO VG320 |
| Mounting Positions | B3, B6, B7, B8, V5, V6 |
| Certifications | ISO 9001:2015, CE |
Two-stage drivetrain: helical gear set reduces speed before passing to the worm gear stage for maximum ratio flexibility.
⚙️ Working Principle
In the PC071+PMRV090, the motor drives the PC071 helical pre-stage, where a helical pinion meshes with a helical gear at a ratio of approximately 2.93-3:1. The intermediate shaft connects directly to the worm shaft of the PMRV090 stage. Total combined ratio = i_PC | i_PMRV. Because the helical stage operates at motor speed and carries lower torque, its components can be smaller while still transmitting full motor power efficiently. This architecture yields significantly better overall efficiency than an PMRV-PMRV two-stage configuration for the same total ratio.
⚡ Core Advantages
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Higher Overall Efficiency The helical pre-stage (PC071) operates at ~97% efficiency, significantly improving combined efficiency over a two-worm-stage approach. |
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Extended Ratio Coverage Combining the PC pre-stage with PMRV090 achieves ratios of 176-293.8:1 | impractical in any single worm stage. |
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Compact Two-in-One Housing Both stages integrated in a single housing eliminate inter-stage couplings and reduce installation footprint. |
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Worm Self-Locking Output The PMRV090 output retains natural self-locking at high ratios | valuable for gate, lifting, and positioning drives. |
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IEC Motor Direct Mounting PC stage motor flange accepts standard IEC motors directly, same ease of installation as standalone PMRV. |
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Separate Lubrication Circuits Independent oil compartments per stage allow optimal viscosity selection, maximising efficiency and service life in both stages. |
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Identical Output Interface Output shaft matches standalone PMRV090 | backward compatible with existing couplings and driven equipment. |
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Broad Application Range High ratio, good efficiency, and self-locking cover conveyor drives, actuators, mixers, and positioning systems across industries. |
Every PC071+PMRV090 unit is test-run under load to verify ratio, output torque, noise level, and seal integrity before shipment.
🏭 Structure & Material Craftsmanship
PC071 Helical Pre-Stage: Case-hardened 20CrMnTi helical gear pair, ground to DIN 6 accuracy; aluminium bell housing with separate oil sump. PMRV090 Worm Stage: Identical to the standalone PMRV090 | phosphor bronze worm wheel, case-hardened worm shaft, precision bearings, double-lip seals. Inter-Stage Coupling: Precision-machined coupling adapter with interference fit, concentricity within 0.02 mm TIR, zero backlash at stage junction. Factory Assembly: Both stages aligned on a precision fixture; CMM-verified; load-tested and run-in before dispatch.
🎯 Typical Application Scenarios
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Automated Conveyor Systems High ratio and self-locking output make the combined gearbox ideal for slow-speed conveyor drives requiring precise speed control. |
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Brewing & Beverage Equipment Agitator and mixer drives in breweries benefit from the combined gearbox's energy efficiency and quiet operation. |
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Timber & Wood Processing Saw feed drives, planer drives, and bark conveyor systems operate reliably with the high-torque output. |
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Chemical & Pharmaceutical Reaction vessel agitators and packaging lines in regulated industries use the sealed, hygienic construction. |
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Automotive Assembly Lines Body and chassis conveyor systems, turntable positioners, and welding jig rotators use the unit for precise slow-speed drives. |
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Solar Tracking Systems Dual-axis solar trackers exploit the self-locking worm output to maintain panel position without additional holding brakes. |
🔎 Selection Guide
| Requirement | Recommendation |
|---|---|
| Calculate total ratio | i_total = i_PC | i_PMRV. Use the PC-PMRV combinations table to identify available ratio combinations for PC071+PMRV090. |
| Verify power compatibility | Check that motor P1 at your required ratio produces M2 exceeding your application requirement | service factor. |
| Lubrication maintenance | Service PC071 helical stage and PMRV090 worm stage oil compartments separately at scheduled intervals. |
| Mounting position | Confirm oil quantities for each compartment at your chosen mounting orientation. |
| High cycle duty | Apply f.s. |1.5 for frequent start-stop or heavy shock load applications to ensure long unit life. |
| Non-standard requirements | If your ratio falls outside the catalogue range, contact our engineering team for customised solutions. |
🏆 Quality Certifications & Service Commitment
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ISO 9001:2015 Certified Manufacturing processes certified under international quality management standards, ensuring consistency across every unit. |
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CE Marked Full compliance with European Machinery Directive 2006/42/EC, enabling direct sale and use across EU member states. |
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Custom Engineering OEM/ODM: shaft dimensions, flange configs, mounting positions, and finishes tailored on request. |
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Global Logistics Partnerships with major freight forwarders ensure safe, on-time delivery to 80+ countries with full export documentation. |
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24-Month Warranty Every gearbox covered by a 24-month warranty against manufacturing defects, backed by responsive after-sales engineering support. |
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Technical Support Dedicated engineering team available for selection assistance, custom specifications, and field troubleshooting worldwide. |
❓ Frequently Asked Questions
Q: Why choose PC071+PMRV090 over a single-stage PMRV at the same ratio?
A: The PC071 helical pre-stage operates at ~97% efficiency, so overall efficiency of PC071+PMRV090 is higher than an equivalent two-worm-stage configuration. This reduces heat generation and allows higher input power at similar output ratios.
Q: How is lubrication managed across two stages?
A: The PC071 helical stage uses a separate oil compartment (CKC150 / ISO VG32). The PMRV090 worm stage uses ISO VG320. Each compartment has dedicated fill/drain plugs and must be serviced independently.
Q: Can additional ratios be achieved beyond the catalogue range?
A: Yes | contact our engineering team for ratio combinations outside the standard catalogue. Different PC input ratio variants enable custom combinations.
Q: What motor sizes are compatible?
A: The PC071 pre-stage accepts motor frames from 63B5 (PC063) to 90B5 (PC090). Refer to the PC-PMRV combinations table and motor mounting dimensions for exact compatibility.
Q: Is the output shaft the same as a standalone PMRV?
A: Yes. Output shaft dimensions of PC071+PMRV090 are identical to the standalone PMRV090, ensuring full compatibility with existing couplings, sprockets, and pulleys.
🌎 Case Studies | Engineer Field Notes
🇩🇪 Germany
Application: Automotive assembly conveyor systems
The PMRV series arrived precisely to spec. The aluminium die-cast housing is impressively rigid, and after 18 months of 3-shift operation we have had zero failures. Our procurement team now uses this supplier exclusively.
🇺🇸 United States
Application: Food-grade packaging line drives
Synthetic oil fill and the smooth surface finish made FDA audits straightforward. The gearboxes run quietly and maintain ratio accuracy even after 10,000 operating hours.
🇮🇳 India
Application: Textile spinning frame drives
We replaced three competitor brands with PMRV063 units and saw maintenance calls drop by over 60%. The torque arms for hollow-bore units were also well-engineered and simple to fit.
🇮🇹 Italy
Application: Bottling machine conveyor drives
IEC flanges aligned perfectly with our Siemens motor range. The broad ratio selection meant we could standardise on one gearbox family across our entire machine lineup | a huge inventory simplification.
🇧🇷 Brazil
Application: Agricultural irrigation pump drives
Despite harsh outdoor conditions | high humidity, dust, UV | the sealed aluminium housing and quality seals kept lubricant in and contamination out. Highly recommended for outdoor industrial duty.
🇦🇺 Australia
Application: Mining conveyor belt tensioning systems
The two-stage PMRV-PMRV units gave us the extreme reduction ratios we needed without resorting to expensive custom gearboxes. The technical support team helped with selection | very responsive.
📄 Related Products & Resources
- PMRV090 Standalone | Single-stage worm gearbox for ratios up to 100:1.
- PMRV-PMRV Double Stage | Two worm stages in series for ultra-high ratios without a helical stage.
- NRV Series | Motor-free worm gear units for OEM flexibility.
Contact our team for selection assistance, OEM pricing, and engineering support.
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